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Pilot Melt Spinning Machine
2200000 INR/Unit
Product Details:
- Material Stainless Steel
- Computerized No
- Automatic Grade Semi-Automatic
- Control System Frequency Speed Control
- Cooling System Air Cooling
- Warranty Yes
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Pilot Melt Spinning Machine Price And Quantity
- 2200000 INR/Unit
- 1 Unit
Pilot Melt Spinning Machine Product Specifications
- Stainless Steel
- Air Cooling
- Semi-Automatic
- Frequency Speed Control
- No
- Yes
Pilot Melt Spinning Machine Trade Information
- Cash in Advance (CID)
- 50 Unit Per Month
- 10 Days
- All India
Product Description
The Pilot Melt Spinning Machine is constructed with highquality stainless steel ensuring durability and longevity The semiautomatic machine features a userfriendly control system with frequency speed control allowing for easy operation The air cooling system prevents overheating making it suitable for continuous use Additionally the machine comes with a warranty providing peace of mind to the users
Single screw extruder with AC constant speed drive suitable for PP nylon 66 with variable output of 150300 cchour or 150300 gh for PP Throughput of 600 cchr at 70 rpm of screw Maximum processing temperature of 300 C extruder materials Suitable for max Hold temp of 350 C inside the barrel 3 zones extruder with independent PID temperature control with 10 C accuracy Pressure transducer at extruder output with electronic pressure display Screw should be designed for shear mixing with Suitable mixing spike head profile Barrel with easy opening and cleaning of barrel and screw using metal brush Embedded heaters in barrel body and easy removal of insulation to allow easy opening of barrel for cleaning Cooling zone at chip feeding with water circulation along with low temperature water circulator Safety shear pin between screw and drive Screw Diameter 25mm and Length 610mm
Spin head
6by 6 alloy metal block suitable for continuous operation at 350 C To be directly attached to the output of the extruder Inclusive Of metering pump cavity polymers melt path and spinneret assembly Spinneret assembly for one position spinning with provision for 2 layer metal wire mesh filter distributor and spinneret plates Easy opening and cleaning and assembly of all parts Spinneret with suitable LD ratio of 24 monofilament and multi Filaments
Metering Pump
Gear type with AC constant speed drive with safety shear pin Flow rates of 15 ccmin to 30 ccmin with metering accuracy of 3
Godet
Single godet to be provided with mirror finish with diameter of 15 cm One idler rollers of 3 cm diameter frictionless bearing to be placed at an angle to the main godet Godet is electrically heated by Mica heater and the temperature is controlled by PID Temperature controller Programable Module The godet driven by constant speed AC drive motors with 1 surface speed accuracy in the surface speed range of 50 mmin to75 mmin Or to be specified at the time of order
Hopper
Small 1 lt SS hopper with N2 purging at the base and an easy to use gate valve
Cooling Zone
Laminar flow constant air profile across the width using rectangular honeycomb attached to air blower motor and air filter Mechanism to alter air flow profile along the length Chiller Unit provided for chilled air
The Winder speeds for easy variation of spinning speed of the machine after threading
Take Up Unit
Basic specifications
General Description Two Stage Filament Drawing Machine should be noise free Vibration free and Light weight
Heated Draw Rollers Heated Draw rollers up to a temperature of 300 0 Centigrade Mirror polished chrome plated with diameter 8090 mm and length 90 mm Temperature accuracy 2 o C
Draw Ratio Any combination of Draw ratio should be achievable by simple adjustment of Speed of all the three set of rollers from the control Panel
Roller Drive All three sets of 2 rollers should be driven by AC Motor and Drive 6 Motors with 3 drives Every roller provide the individual motor and each set of roller to have one drive each
Draw Rollers Speed 1st Set of Roller From 30 200 RPM
2nd Set of Roller From 40 400 RPM
3rd Set Of Roller From 60 600 RPM
Display Touch screen to show actual Speed and Temperature of heaters and controls of all the Three set of rollers
Drawing Machine Design Details Sketch Picture of the quoted drawing machine should be provided along with the quotation
Single screw extruder with AC constant speed drive suitable for PP nylon 66 with variable output of 150300 cchour or 150300 gh for PP Throughput of 600 cchr at 70 rpm of screw Maximum processing temperature of 300 C extruder materials Suitable for max Hold temp of 350 C inside the barrel 3 zones extruder with independent PID temperature control with 10 C accuracy Pressure transducer at extruder output with electronic pressure display Screw should be designed for shear mixing with Suitable mixing spike head profile Barrel with easy opening and cleaning of barrel and screw using metal brush Embedded heaters in barrel body and easy removal of insulation to allow easy opening of barrel for cleaning Cooling zone at chip feeding with water circulation along with low temperature water circulator Safety shear pin between screw and drive Screw Diameter 25mm and Length 610mm
Spin head
6by 6 alloy metal block suitable for continuous operation at 350 C To be directly attached to the output of the extruder Inclusive Of metering pump cavity polymers melt path and spinneret assembly Spinneret assembly for one position spinning with provision for 2 layer metal wire mesh filter distributor and spinneret plates Easy opening and cleaning and assembly of all parts Spinneret with suitable LD ratio of 24 monofilament and multi Filaments
Metering Pump
Gear type with AC constant speed drive with safety shear pin Flow rates of 15 ccmin to 30 ccmin with metering accuracy of 3
Godet
Single godet to be provided with mirror finish with diameter of 15 cm One idler rollers of 3 cm diameter frictionless bearing to be placed at an angle to the main godet Godet is electrically heated by Mica heater and the temperature is controlled by PID Temperature controller Programable Module The godet driven by constant speed AC drive motors with 1 surface speed accuracy in the surface speed range of 50 mmin to75 mmin Or to be specified at the time of order
Hopper
Small 1 lt SS hopper with N2 purging at the base and an easy to use gate valve
Cooling Zone
Laminar flow constant air profile across the width using rectangular honeycomb attached to air blower motor and air filter Mechanism to alter air flow profile along the length Chiller Unit provided for chilled air
The Winder speeds for easy variation of spinning speed of the machine after threading
Take Up Unit
- Speed Control by AC Drive
- Bobbin Push Pull Assembly Cam Unit to give uniform movement to fibers
- Maximum Speed 220 mt minute min speed 35 mtmin
Basic specifications
- The total power required for the machine is 10KW app
- Machine Operating Supply AC 3 Phase
- Physical Space required for the Machine 6 Meters X 4 Meter
- Spares Required
- Bobbin for Take up Unit 20 Nos
- Spinnerets 3nos 03 05 07 Dia Mono and Multifilament up to 16 holes to be Specified at the time of Order
- Muffle Furnace 9X4X4 600 Degree
- Vacuum Drawing Oven With Mini Pump 12 X 12
- Chiller Unit For Circulation Of Water
General Description Two Stage Filament Drawing Machine should be noise free Vibration free and Light weight
Heated Draw Rollers Heated Draw rollers up to a temperature of 300 0 Centigrade Mirror polished chrome plated with diameter 8090 mm and length 90 mm Temperature accuracy 2 o C
Draw Ratio Any combination of Draw ratio should be achievable by simple adjustment of Speed of all the three set of rollers from the control Panel
Roller Drive All three sets of 2 rollers should be driven by AC Motor and Drive 6 Motors with 3 drives Every roller provide the individual motor and each set of roller to have one drive each
Draw Rollers Speed 1st Set of Roller From 30 200 RPM
2nd Set of Roller From 40 400 RPM
3rd Set Of Roller From 60 600 RPM
Display Touch screen to show actual Speed and Temperature of heaters and controls of all the Three set of rollers
Drawing Machine Design Details Sketch Picture of the quoted drawing machine should be provided along with the quotation
FAQs of Pilot Melt Spinning Machine:
Q: What is the material of the Pilot Melt Spinning Machine?
A: The Pilot Melt Spinning Machine is made of stainless steel, ensuring durability and longevity.Q: Is the machine computerized?
A: No, the Pilot Melt Spinning Machine is not computerized. It features a user-friendly control system with frequency speed control.Q: What type of cooling system does the machine have?
A: The machine is equipped with an air cooling system, preventing overheating during operation.Q: What is the automatic grade of the machine?
A: The Pilot Melt Spinning Machine is semi-automatic, offering ease of operation for the users.Q: Does the machine come with a warranty?
A: Yes, the machine comes with a warranty, providing assurance to the users.Enter Buying Requirement Details
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